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Volkswagen Jetta, Golf, GTI: 1999-2005, R32: 2004 (A4) slight roughness in idle Golf MKIV 2002


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Last Post: Nov 17, 2009 7:18 PM Last Post By: Turbo510
Racoon

Posts: 13
Registered: 04/25/07
slight roughness in idle Golf MKIV 2002
Posted: Aug 8, 2009 6:55 PM
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Attachment roughIDLE.pdf (52.9 KB)
Hi...
I observe a very slight roughness when car is in idle (at traffic light e.g.). It appears like once a minute or so and is like a slight cough.
I think it is not a big issue but I would like to find the reason before it gets worse.

Car is a MK IV Golf, year 2002, I think AEG engine with about 76k miles. The o2 sensors, cat have been replaced at 60k. The spark plugs, cables and coils have been changed at ~55k. The throttle body is as clean as a dinner plate. I changed the air and fuel filter recently.

I do not read any trouble codes via OBDII (again, the roughness is by far not as bad as in case of a misfire).
I captures RPM and air mass using VAG and attached diagrams. The car was in the parking lot, got a ~5min warm up and I just pushed the throttle a bit once in a while.

Does anyone have an analytical approach to track this down, I have VAG available and could run some other tests.
Maybe you find something suspicious in the data I have attached, though an IDLE rpm of 760 sounds good to me.

Thanks,
Marcel

PS: I don't want to arbitrarily replace parts to get rid of this, so please, no 'I could be this and that' answers. Would be great if I could exclude something by having a closer look or running a few test...

Message was edited by: Racoon

budpalumbo

Posts: 1,361
Registered: 12/09/03
Re: slight roughness in idle Golf MKIV 2002
Posted: Aug 10, 2009 2:54 PM   in response to: Racoon in response to: Racoon
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Go to data blocks 14-16 in the VCDS. It is overall (14, column 3) cyl. 1-3 (15) and cyl. 4 (16). At least that can point you to a specific cylinder if the ecu sees it as a misfire but not long enough to trigger a code.
Racoon

Posts: 13
Registered: 04/25/07
Re: slight roughness in idle Golf MKIV 2002
Posted: Aug 30, 2009 12:46 PM   in response to: budpalumbo in response to: budpalumbo
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thanks for the input...
I did a quite intensive test drive yesterday and checked the misfire ctr. Rock solid 0 for all cylinders. I did a fair amount of driving in different conditions as well as long and short idle periods.
so no misfire as it seems..

any other ideas to look for...

Marcel

PS: it seems as its getting worse at some points, were it is like a gentle pull on/kicking of the engine...
karlbar2k

Posts: 2
Registered: 09/09/09
Re: slight roughness in idle Golf MKIV 2002
Posted: Sep 9, 2009 5:43 PM   in response to: Racoon in response to: Racoon
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Rough Idle is usually either Dirty TB, but you have that covered with the dinner plate comment. Or Vac leak. what figures are you getting on Block 032? the first figure is the Idle value, a high number in here points to a vac leak IIRC
Racoon

Posts: 13
Registered: 04/25/07
Re: slight roughness in idle Golf MKIV 2002
Posted: Sep 25, 2009 1:20 PM   in response to: karlbar2k in response to: karlbar2k
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thanks man, I will look into block32 tonight and post results.
Isn't 032 the oxygen sensor??
Racoon

Posts: 13
Registered: 04/25/07
Re: slight roughness in idle Golf MKIV 2002
Posted: Sep 27, 2009 12:02 AM   in response to: karlbar2k in response to: karlbar2k
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I checked block32:

the idle o2 adaption is 0.2% (first figure),
Run o2 adaption is -2.3% (second figure).

Comments? I guess this is not a high value you were looking for?

Marcel
Rick1

Posts: 6
Registered: 10/25/09
Re: slight roughness in idle Golf MKIV 2002
Posted: Oct 25, 2009 8:32 PM   in response to: Racoon in response to: Racoon
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Why were the cats replaced?

kind of sounds like a bad maf sensor but could be as simple as bad motor mounts.
Racoon

Posts: 13
Registered: 04/25/07
Re: slight roughness in idle Golf MKIV 2002
Posted: Oct 27, 2009 4:43 PM   in response to: Rick1 in response to: Rick1
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Hi Rick...
the CAT was replaced because it was bad. I bought the car used at about 45000miles, so I cannot say a lot about the history. I had the P420 (if I remember correctly) - catalyst below threshold, changed the o2 sensors by myself to be absolutely sure that it is the cat and then let the VW dealer change the CAT on warranty. (pretty good deal in the end!)

What I assume what happened is that the car has been frequently overfilled with oil (as it was when I got the car) which damaged the catalyst. Ever since the CAT got replaced, I am doing my oil changes myself and fill to the proper marking.

I cleaned the MAF sensor some time ago (2years) probably.
Can I check the MAF sensor being bad by VAG reading/test?
I don't think it is the engine mount. The roughness is not permament... What happens (only in idle) is that the engine runs fine (at a traffic light e.g.) and then, once in a while, shakes a bit. Really slight, like a small cough.

Best.. Marcel
Racoon

Posts: 13
Registered: 04/25/07
Re: slight roughness in idle Golf MKIV 2002
Posted: Nov 10, 2009 6:01 PM   in response to: Rick1 in response to: Rick1
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Hi Rick...

I think you suggested to monitor the MAF voltage some time ago (miraculously this reply disappeared??)
So I did a testrun. Find attached results, first page showing air mass, rpm and inj.period as a function of acquisition time and on the 2nd page I plotted air mass vs. rpm.
I don't know if that makes sense but I just did it, it almost looks like that for some operational condition one should get a linear behavior (for others e.g. throttle off maybe not, which would reflect all the points below the line)

Let's see if someone can make some sense out of that. For me it doesn't look like my MAF is bad, but any comments are welcome.

cheers.. Marcel
FKH161

Posts: 5,903
Registered: 12/29/05
Re: slight roughness in idle Golf MKIV 2002
Posted: Nov 12, 2009 10:55 PM   in response to: Racoon in response to: Racoon
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Injector signal dropping to zero is normal... fuel shut off during deceleration.

I don't think you have a MAF issue, since your trim values (O2 correction) are close to zero.
Turbo510

Posts: 444
Registered: 09/12/05
Re: slight roughness in idle Golf MKIV 2002
Posted: Nov 17, 2009 7:18 PM   in response to: FKH161 in response to: FKH161
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I'm also looking for the same solution. Daughter's '02 1.8T has an occasional temporary shake, like it looses spark or fuel control for a fraction of a second. She notices it more often with A/C compressor on, also has stumbled at idle enough to shut off. I've serviced all of the likely electrical connectors in the engine area. No MIL, no codes, clean throttle and MAF. I have a new ignition switch in case the problem is as simple as that, haven't installed yet, but that would set a B+ code, wouldn't it? So I am also open to new suggestions!

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